Carpet Yarn Heatsetting

Happy Valentine day!

February 19th, 2009 | In Uncategorized, miscellaneous | No comments
Author: Stephanie Raithel

On the 14th of February was Valentine Day. In our company it is customary that all women get a bunch of flowers.

We were happy about this nice gesture and want to thank our management for their generous mindfulness!

Our new “GVA5009 eco” overheated steam heat set machine

February 17th, 2009 | In sales and distribution | No comments
Author: Peter Resch

Difficult times require innovative solutions! We help you to produce more economic, with less costs, with higher efficiency, better quality and a ROI of less than 2 years, for conversions even less than 1 year! With our overheated steam heat set machine, the new “GVA5009 eco” you will save and win:

• Steam up to 50% less and even more
• Electricity up to 25% less and even more
• Higher Quality, especially with PA
• Less Maintenance and Spare Parts consumption

Convert your existing machine: With these new developments Power-Heat-Set is able to help you to overcome the current economic crisis, because these developments will not only be integrated in the NEW GVA 5009 eco, but they also can be retrofitted to existing GVA belt versions. In this case the ROI is less than 1 year! Sample Calculation and ROI: (Calculated with conservative numbers and steam cost of 50€/t, electricity of 0,12 €/kWh) 

	steam consumption	electricity	productivity	total cost/year (7000h)	Savings/year of GVA5009 eco
Existing GVA 2500 Mast	250 kg/h	55 kW/h	5 tons	133.700 €	173.600 €*
Existing GVA 5000 Mast	300 kg/h	105 kW/h	10 tons	193.200 €	99.400 €
Existing GVA 5000 Belt (last model)	200 kg/h	90 kW/h	10 tons	145.600 €	51.800 €
New GVA 5009 eco	100 kg/h	70 kW/h	10 tons	93.800 €	-

*Compared with two GVA2500 Mast to be based on 10 tons production! Send us your specific numbers and we calculate your individual ROI!  

Special offer - limited until February 2009:                     Right now we have already many orders for conversions, therefore we can grant special discount due to the amount produced > use your chance for it! Do not hesitate to contact us to consult you regarding the retrofitting of your equipment or for a quotation for the NEW GVA 5009 eco. We are at your disposal any time and are looking forward to help you to master the current economic crisis with our consumption saving equipment. We are here to assist you!

Master the current economic crisis with POWER-HEAT-SET

February 16th, 2009 | In sales and distribution | No comments
Author: Lisa Thaha

Power-Heat-Set‘s research and development department is continuously working on improving the reduction of energy consumption as well as the heat setting quality of our heat setting equipment.The persevering endeavors have been rewarded and Power-Heat-Set proudly presents the new generation of heat setting with overheated steam, the “GVA 5009 eco”.  Many new developments were integrated in the new “GVA 5009 eco”, thus achieving further reductions of the energy consumption of approx. 40 % less than the existing GVA belt versions and better quality of the heat set yarn. With these new developments Power-Heat-Set is able to help you to overcome the current economic crisis, because these developments will not only be integrated in the NEW GVA 5009 eco, but they also can be retrofitted to existing GVA belt versions. New developments are:  

• For an improved runnability of the yarn to the coiler or the twinrollbox to ensure optimized winding after the heat set process our GVA 5009 eco has a One-Roll Capstan overfeed system
• To increase the cooling-down effect on the transport belts before re-entering the GKK and to minimize the heating-up of the belt rails the new GVA 5009 eco has a belt rail entrance with temperature insulation. The new belt rail entrance will avoid humidity loss of the yarn before the heat setting process as well as shrinking of the deposited yarn on the belt before entering the climate chamber.
• A complete new system for the entry and exit of the climate chamber prevents that steam escapes from the climate chamber, thus reducing the steam consumption considerably and at the same time achieving an even more efficient steam supply.
• New as well is the double insulation of the climate chamber to lower the energy loss. Thus the costs of electricity will be reduced and the double insulation will even have some influence on reducing the steam consumption.
• The new GVA 5009 eco will be available as well with a central cooling station to avoid dust being stirred up during the operation and with a better heat transport to the outside. As each position has its own fan, an individual control of each position will be possible.

Do not hesitate to contact us to consult us regarding the retrofitting of your equipment or for a quotation for the NEW GVA 5009 eco. We are at your disposal any time and are looking forward to help you to master the current economic crisis with our consumption saving equipment.  Call +49-8631-393480 or fax +49-8631-393580 or send an email to: mail@power-heat-set.com We are here to assist you!