Carpet Yarn Heatsetting

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Successful Installation of the first GVA 5000 belt version with 72 ends in Turkey

December 14th, 2007 | In Uncategorized, sales and distribution | No comments
Author: Marcus Fink

Intensive development and hard work have been rewarded:
Power-Heat-Set GmbH and our partner for the winder are proud to announce the sucessful installation of the first GVA 5000 belt version with increased capacity of 72 ends in Turkey.
Here are some advantages of GVA with 72 ends:

Capacity increased bx 25% or even 50% depending on dtex
Improved streak free polyamide for frieze and straight yarn
Energy Reduction up to 67% (steam consumption)
Saving of expenses between 70.000 EUR to 140.000 EUR (depending on the yarn count) On the following drawing you can see the calculation for Polyamide single yarn.

Calculated Capacity for GVA 5000 with 48 / 60 / 72 ends Polyamide single yarn
BCF		48 ends		60 ends		72 ends
dtex	eff.	speed	kg/h	speed	kg/h	speed	kg/h
PP 800	0,90	500	94	500	117	500	141
PP 1200	0,90	550	154	550	193	550	231
PP 1400	0,96	600	209	600	261	600	313
PP 1800	0,96	600	269	600	336	550	370
PP 2000	0,96	600	299	590	367	500	374
PP 2200	0,96	600	329	540	370	450	370
PP 2600	0,96	570	369	460	372	380	369
PP 3000	0,96	500	374	400	374	330	3

Capacities have been calculated with safety allowance of 10%

The following table shows the calculation for Polypropylen single yarn.

Calculated Capacity for GVA 5000 with 48 / 60 / 72 ends Polypropylen single yarn
BCF		48 ends		60 ends		72 ends
dtex	eff.	speed	kg/h	speed	kg/h	speed	kg/h
PP 800	0,90	460	86	460	107	460	129
PP 1200	0,90	500	141	500	175	500	210
PP 1400	0,90	500	163	500	204	500	245
PP 1800	0,90	500	210	500	263	500	315
PP 2000	0,90	500	233	500	292	500	350
PP 2200	0,95	500	270	500	339	500	406
PP 2600	0,95	500	321	460	368	380	365
PP 3000	0,95	40	295	400	369	330	36